Harken 7320.10 ESP Jib Reefing & Furling Manuale Utente

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Please read these instructions carefully before installing, servicing, or operating the equipment.
This manual may be modified without notice. See: www.harken.com/manuals for updated versions.
PLEASE SAVE THESE INSTRUCTIONS
ESP JIB REEFING & FURLING
Unit 0, 1
Installation Manual – Intended for specialized personnel or expert users
5002 05/14
Preassembly
Safety Precautions/Parts Descriptions 2 – 3
Specifications 3
Parts List 4 – 6
Tools 6
Top Foil 7 - 8
Toggle Deductions/Stay Into Foil 9
Confirm Foil Length 10
Cutting/Drilling Top Foil 11 - 12
Assembly
Foils/Connectors/Halyard Deflector 13 – 17
Halyard Swivel 17
Drum Assembly 17 – 18
Leg Kit with Toggle Assembly 19 – 21
Final 22
Commissioning
Line to Cockpit/Line on Drum Assembly 23 – 24
Storm Sails 24
Raise Sail 25
Check Halyards 26
Operation
Check Halyards 27
Furl/Reef 28 – 29
Secure Sail 29
Adjust Turnbuckle 30
Maintenance
Clean/Inspect 31
Storage 31
Troubleshoot 32
Product Registration 32
Online Warranty/Product Registration 32
Appendix
Dimensions/Sailmaker's Instructions 33
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Sommario

Pagina 1 - Unit 0, 1

Please read these instructions carefully before installing, servicing, or operating the equipment. This manual may be modified without notice. See: ww

Pagina 2 - Parts Descriptions

10 ESP Unit 0, 1 Preassembly Confirm Foil LengthConfirm foil length by laying foils alongside stay with turnbuckle components. Pull stay straight. A

Pagina 3 - Online Product Registration

ESP Unit 0, 1 11Assembly Cutting/Drilling Top FoilDeburr inside edge using a file.Use tape to mark foil. Cut foil to length.Label top foil and ide

Pagina 4 - Parts List Drum Box

12 ESP Unit 0, 1 Assembly Cutting/Drilling Top FoilUse center punch to start hole. Drill one of two holes for trim cap. Drill Size: 1/8" (3.2 m

Pagina 5 - Parts List Foil Set

ESP Unit 0, 1 13Assembly Foils/Connectors1. Identify special length top foil with trim cap holes.2. Slide top foil and 2 m foils and connector

Pagina 6 - 6 ESP Unit 0, 1

14 ESP Unit 0, 1 Assembly Foils/Connectors/Halyard Deflector4. Put trim cap halves together over wire and tap in place. Tool: hammer5. Secure wi

Pagina 7 - TOP FOIL LENGTH WORKSHEET

ESP Unit 0, 1 15Assembly Foils/Connectors8. Put red Loctite® in foil screw holes and secure with foil screws. Tool: slotted screwdriver7. Hold

Pagina 8

16 ESP Unit 0, 1 Assembly Foils/Connectors10. Install connector bushings in top of adjuster tube and insert into 2 m foil.10a. Make sure foil and

Pagina 9 - ESP Unit 0, 1 9

ESP Unit 0, 1 17Assembly Foils/Connectors/Halyard Swivel/Feeder/Drum Assembly13. Slide feeder onto adjuster tube. Do not secure with screw until

Pagina 10 - 10 ESP Unit 0, 1

18 ESP Unit 0, 1 Assembly Drum Assembly15. Put blue Loctite® on screw holes. Secure with adjuster tube clamp screws.16. Capture jaw/jaw toggle o

Pagina 11 - Top Foil

ESP Unit 0, 1 19Assembly Leg Kit with Toggle Assembly18. Secure using cotter pins. Tools: slotted screwdriver, side cutters17. Slide one spacer

Pagina 12

2 ESP Unit 0, 1 213 4571. Leg Kit with Toggle2. Leg Kit Collar3. Drum Assemblya. Neckb. Guard Postsc. Spool4. Adjuster Tube Clamp Screws5. Bow Shackl

Pagina 13 - ESP Unit 0, 1 13

20 ESP Unit 0, 1 Assembly Leg Kit with Toggle Assembly20. Capture legs in one of the two collars.Tip: If the legs do not fit collar, loosen Locknuts

Pagina 14 - Halyard Deflector

ESP Unit 0, 1 21Assembly Leg Kit with Toggle Assembly22. Secure using Collar Screws. Tools: Hex DriverUnit Size0, 15 mm23. Push the assembled

Pagina 15 - ESP Unit 0, 1 15

22 ESP Unit 0, 1 Assembly Final26. Once on boat, loosen collar screws enough to rotate opening in drum assembly towards lead blocks. Put blu

Pagina 16 - Adjuster Tube

ESP Unit 0, 1 23Mount Lead BlocksNote: Harken lead blocks referenced below are an available option. Boat manufacturers may have alternate methods

Pagina 17 - ESP Unit 0, 1 17

24 ESP Unit 0, 1 Commissioning Line on Drum Assembly/Storm SailsSun cover on starboard side: wrap line by turning clockwiseSun cover on port side:

Pagina 18 - 18 ESP Unit 0, 1

ESP Unit 0, 1 25Commissioning Raise SailRaise SailChoose conditions with little or no wind when raising sail at the dock. Have bow of boat pointin

Pagina 19 - ESP Unit 0, 1 19

26 ESP Unit 0, 1 Commissioning Check HalyardsShort Luff Length SailIf sail luff is too short to position the halyard swivel 40–100 mm from top of f

Pagina 20 - Line up flats

ESP Unit 0, 1 27Operation Check HalyardsBackstay Adjusters and Halyard TensionBackstay adjusters allow headstay tension to be varied to change sai

Pagina 21 - ESP Unit 0, 1 21

28 ESP Unit 0, 1 Operation FurlUnroll SailUncleat furling line. Pull sheets to unfurl sail.IMPORTANT! Keep tension on furling line when unrolling sai

Pagina 22 - Blue Loctite

ESP Unit 0, 1 29Operation Reef/Secure Saila. 2–3 wrapsb. 2–3 wrapsSecure SailWhen furling the sail completely, make sure sheets and furling line a

Pagina 23

99 ESP Unit 0, 1 3141517Preassembly Specifications11891216514aa. Leg Kit Collar Screwb. Collarc. Short, Medium or Long Legd. Lock Nut e. Washersf.

Pagina 24 - 24 ESP Unit 0, 1

30 ESP Unit 0, 1 Operation Adjust TurnbuckleAdjust TurnbuckleTools: See page 6 for sizes Wrench for locknuts Allen wrench Slotted screwdriver for f

Pagina 25 - ESP Unit 0, 1 25

ESP Unit 0, 1 31Maintenance Clean/Inspect/StorageCleanKeep unit clean. When you wash boat, flush unit with soap and fresh water. Occasionally lowe

Pagina 26 - 8")

32 ESP Unit 0, 1 Problem Probable Cause SolutionSail will not furl or unfurl.Jib halyard is wrapping around the headstay because halyard swivel is

Pagina 27 - Jib Halyard

ESP Unit 0, 1 33Appendix Dimensions/Sailmakers's InstructionsLuff LengthNote offsets above and below sail.If luff of sail is not long enough

Pagina 30 - 30 ESP Unit 0, 1

Corporate HeadquartersN15W24983 Bluemound Rd, Pewaukee, WI 53072 USATelephone: (262) 691-3320 • Fax: (262) 701-5780Web: www.harken.com • Email: harke

Pagina 31 - ESP Unit 0, 1 31

4 ESP Unit 0, 1 Parts List Drum BoxBow ShacklesHalyard SwivelDescriptionUnit 0 Unit 1Part No. Size Length (L) Qty Part No. Size Length (L) QtyHalya

Pagina 32 - 32 ESP Unit 0, 1

ESP Unit 0, 1 5Parts List Foil SetTrim CapTrim Cap ScrewsAdjuster Tube2 m FoilsConnector BushingsFoil ScrewsTop FoilFeederRed Loctite®ConnectorsP

Pagina 33 - ESP Unit 0, 1 33

6 ESP Unit 0, 1 Parts List Parts Sold Separately/ToolsFurling LineUnit Part No. Line Ø Length (ft)0HFG594 7 mm 551HFG233 7 mm 707404 Lead Block Kit

Pagina 34

ESP Unit 0 7Preassembly Top Foil LengthLength ChartDimensions Inches mmA Center of Pin to Bottom of TerminalB Bottom of Terminal to Top of Foi

Pagina 35

8 ESP Unit 1 Preassembly Top Foil LengthLength ChartDimensions Inches mmA Center of Pin to Bottom of TerminalB Bottom of Terminal to Top of Foil

Pagina 36 - Printed in USA 5002 05/14

ESP Unit 0, 1 9Preassembly Toggle Deductions/Stay Into Foil Options Options for Snaking Stay into FoilsWARNING! Using a threaded nosepiece with o

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