Harken 7410.11 MKIV Jib Reefing & Furling Manuale Utente

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Please read these instructions carefully before installing, servicing, or operating the equipment.
This manual may be modified without notice. See: www.harken.com/manuals for updated versions.
PLEASE SAVE THESE INSTRUCTIONS
MKIV UNDERDECK JIB REEFING & FURLING
Unit 0
Installation Manual – Intended for specialized personnel or expert users
4427 01/14
Preassembly
Parts 4
Rigging Parts Check/Tools 5
Dimensions/Sailmaker's Instructions 6
Rigging Options/Turnbuckle 7–8
Stay Into Foil Options 8
Hub Assembly
Install Hub Assembly in Bow 9
Under-Deck Lead Block 10
Preassembly
Top Foil Length 11
Short Top Foil 12
Foil Length Check 13
Assembly
Foils/Connectors 14–20
Halyard Swivel 20
Torque Tube Assembly 21
Rod Rigging 22
Attach Turnbuckle/Foils to Boat 23–24
Feeder/Final 25
Commissioning
Turnbuckle 26–27
Lead Line to Cockpit 28
Halyard Swivel Height/Angle 29
Halyard Restrainer/Tension 30
Operation
Halyard/Headstay Tension 31
Raise Sails/Storm Sails/Reefing 32–33
Secure Sail 33
Race Conversion 33
Maintenance/Troubleshooting
Clean/inspect 34
Replace Line 34
Storage/Transporting/Remove 34
Troubleshooting 35
Parts List 36–37
Drilling Template 38
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Sommario

Pagina 1 - 4427 01/14

Please read these instructions carefully before installing, servicing, or operating the equipment. This manual may be modified without notice. See: ww

Pagina 2

Assembly Under-Deck Lead BlockMount lead block so furling line is 90° to hub assembly.Mount thru-deck block. Be sure to angle it toward stanchion le

Pagina 3

MKIV Underdeck Unit 0 11UNIT 0Length ChartDimensions Inches mmA Center of Pin to Bottom of TerminalB Bottom of Terminal to Top of Foil.40*10*C

Pagina 4 - Strength Aft Ø

12 MKIV Underdeck Unit 0 Preassembly Short Top FoilIf top foil is shorter than 7" (177.8 mm), use one of the following special techniques to en

Pagina 5 - Compartment Lead Blocks

MKIV Underdeck Unit 0 13Preassembly Foil Length CheckLine up bottom foil so foil clamp is just above or below center of notches in bottom foil. C

Pagina 6 - 32" or 5 mm) luff tape

14 MKIV Underdeck Unit 0 Assembly Top FoilDeburr inside edge using rat-tail file.Cut foil to length using hacksaw. Prepare top foil for drilling.Tip

Pagina 7

MKIV Underdeck Unit 0 15Assembly Top FoilLay top foil in line with others. Slide stay into top foil and down line of foils or slide each foil up s

Pagina 8 - 8 MKIV Underdeck Unit 0

16 MKIV Underdeck Unit 0 Assembly Top FoilPlace halves of plastic bushings on stay so hooked part of longer section faces out.Tip: With foil screw h

Pagina 9 - MKIV Underdeck Unit 0 9

MKIV Underdeck Unit 0 17Assembly Top Foil/ConnectorsSlip connector on wire, mating hook of plastic bushing with connector.Put a drop of red Loctit

Pagina 10 - 10 MKIV Underdeck Unit 0

18 MKIV Underdeck Unit 0 Assembly Foils/ConnectorsHold plastic wedge in place with thumb as you insert into foil. Line foil holes with connector scr

Pagina 11 - TOP FOIL LENGTH WORKSHEET

MKIV Underdeck Unit 0 19Assembly Foils/ConnectorsUse bushings, connector, wedge, and adhesive in other screw hole and insert into other foil. Use

Pagina 12 - 12 MKIV Underdeck Unit 0

2 MKIV Underdeck Unit 0 07/14/10Parts DescriptionsSafety Precautions/Parts Descriptionacbdfeg1Hub Assembly a) Bridge Fairlead Assembly b) Ball Spo

Pagina 13 - MKIV Underdeck Unit 0 13

20 MKIV Underdeck Unit 0 Continue installing connectors and wedges. Make sure to use adhesive in screw holes.Continue assembly. Use bottom connector

Pagina 14 - 14 MKIV Underdeck Unit 0

MKIV Underdeck Unit 0 21Loosen foil clamp screws at top of drum assembly.Slide drum assembly onto foils.Tip: Face clamp downward so it clears foil

Pagina 15 - .8" or 13/16"

22 MKIV Underdeck Unit 0 ROD RIGGINGInsert two cotter pins and spread. Clean excess Loctite® from terminal body using special care to ensure that t

Pagina 16 - Halyard Deflector

MKIV Underdeck Unit 0 23Assembly Attach Turnbuckle/Foil System to BoatThread turnbuckle to stud protruding from foil. Assemble turnbuckle.Note: I

Pagina 17 - into screw holes

24 MKIV Underdeck Unit 0 Assembly Attach Turnbuckle/Foil System to BoatCheck foil height at top, set and secure using hex key. Top of trim cap shoul

Pagina 18 - Adhesive in

MKIV Underdeck Unit 0 25Tip: Do not remove foil clamp screws to adjust foil. Loosen screws, hold foils and bring clamp away from foils. Adjust and

Pagina 19 - Red Loctite

26 MKIV Underdeck Unit 0 Commissioning Turnbuckle on BoatHave extra cotter pins on hand to replace used ones at base of unit and for turnbuckle. Det

Pagina 20

MKIV Underdeck Unit 0 27Check location of turnbuckle. It may be below deck under the hub assembly. If it is inside the torque tube, follow this pro

Pagina 21 - MKIV Underdeck Unit 0 21

28 MKIV Underdeck Unit 0 Commissioning Lead Line to CockpitFeed the line through bullseye and into spool. Run down into deadend hole located on the

Pagina 22 - ROD RIGGING

MKIV Underdeck Unit 0 29Commissioning Halyard: Swivel Height/Lead AnglePendantsIf your sail luff is not long enough to position halyard swivel pro

Pagina 23 - MKIV Underdeck Unit 0 23

07/14/10 MKIV Underdeck Unit 0 3Preassembly Sizing Check43869Upper Unit1) Bottom Foil2) Feeder 3) Connector Bushing4) Bottom Connector5) 7' (2

Pagina 24 - 24 MKIV Underdeck Unit 0

30 MKIV Underdeck Unit 0 Commissioning Halyard: Restrainer/Deflector/TensionHalyard Deflector/Halyard RestrainerTo prevent wraps, jib halyard must p

Pagina 25 - MKIV Underdeck Unit 0 25

MKIV Underdeck Unit 0 31Operation Halyards/Headstay TensionBackstay AdjustersBackstay adjusters allow headstay tension to be varied to change sail

Pagina 26 - Loosen, but do

32 MKIV Underdeck Unit 0 Furl and ReefTo furl or reef, ease the jib sheets and pull furling line.In very light air, it may be necessary to place som

Pagina 27 - MKIV Underdeck Unit 0 27

MKIV Underdeck Unit 0 33ReefA sail may be partially furled before you resume sailing. This is known as reefing.Many sailors find it helpful to plac

Pagina 28 - Deadend Hole

34 MKIV Underdeck Unit 0 Inspect1) Unit for signs of chafe, wear, or damage. 2) Turnbuckle below drum or inside torque tube for signs of loosening. C

Pagina 29 - MKIV Underdeck Unit 0 29

MKIV Underdeck Unit 0 35Problem Probable Cause SolutionSail will not furl or is difficult to furl.Jib halyard is wrapping around headstay because

Pagina 30 - Halyard Restrainer

36 MKIV Underdeck Unit 0 MKIV Underdeck Unit 0 Parts ListHFG951No. Description Order Part No.Foil Clamp 1 H-42959Socket Head Cap Screw (M4 X 12MM)

Pagina 31 - MKIV Underdeck Unit 0 31

7404944HFG642HCP1089HCP138721107301 MKIV Underdeck Unit 0 37MKIV Underdeck Unit 0 Parts ListHFG722947HFG200/HFG201Please read these instructions ca

Pagina 33 - 2–3 wraps

38 MKIV Underdeck Unit 0 UNIT 0 Deck Drill TemplateBOWSTERNIMPORTANT: If you print this template from a computer file, measure to confirm that templa

Pagina 34 - 34 MKIV Underdeck Unit 0

4 MKIV Underdeck Unit 0 Hub AssemblyPreassembly PartsBow ShacklesTrim CapPlastic Connector WedgesFeederPrefeederHalyard Swivel5200 AdhesiveInjector2&

Pagina 35 - MKIV Underdeck Unit 0 35

Corporate HeadquartersN15W24983 Bluemound Rd, Pewaukee, WI 53072 USATelephone: (262) 691-3320 • Fax: (262) 701-5780Web: www.harken.com • Online Catal

Pagina 36 - 36 MKIV Underdeck Unit 0

09/17/10 MKIV Underdeck Unit 0 51. Turnbuckle components are not included and must be purchased separately.2. Rod rigging requires Harken rod ada

Pagina 37 - MKIV JIB UNDERDECK

6 MKIV Underdeck Unit 0 Preassembly Dimensions/Sailmaker's InstructionsLuff LengthNote offsets above and below sail.A shorter luff may be requi

Pagina 38

07/14/10 MKIV Underdeck Unit 0 7Preassembly Rigging Options — TurnbuckleThe stay runs up the center of the MKIV Unit 0 Underdeck furler. It does no

Pagina 39 - Deck Drill Template

8 MKIV Underdeck Unit 0 1. Swage stud at end of wire.2. Open end of wire and install Norseman or Sta-Lok® stud after foil is assembled.3. Rod adap

Pagina 40 - Printed in USA 4427 01/14

MKIV Underdeck Unit 0 9Assembly Deck Plate Carefully locate center point in deck to locate deck plate. Line from mast to underdeck chainplate must

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